Guest Post: Comparing the energy efficiency of ‘Esky’ buildings to passively designed buildings

Breezway Louvres

This month’s guest post is by Clinton Dickens of Breezway, and discusses energy efficiency of passively designed buildings.

Years ago I attended a week long training course in the conference centre of a large hotel right on the beachfront. The food was pretty good but the conference room felt a bit like a dungeon! There were no windows at all and one of the presenters had this cruel theory that making the air conditioning extra cold would ensure that no-one fell asleep during the after-lunch sessions.A few years later I attended another conference at a different venue that was also only 100m from the ocean. In contrast, this venue had windows looking out to the ocean and we could enjoy the fresh ocean breezes.

These two different conference venues do a pretty good job of illustrating two of the main schools of thought regarding the best way to design energy efficient buildings. The first school of thought is sometimes called the ‘Esky’ approach where buildings are tightly sealed and well insulated to improve the efficiency of the air conditioning systems (just like ice boxes seal tightly and are well insulated to keep the ice frozen). Because windows are generally small, or of a type that does not open, these buildings generally require the air conditioning systems to run whenever the building is occupied. Situations where the ‘Esky’ approach is the most sensible building design includes city centres and industrial areas where the combination of noise and air pollution make natural ventilation impractical.

The other approach is known as ‘passive design’ and includes close attention being paid to things like shading, adjusting the building’s orientation and maximising natural ventilation so that the building is naturally comfortable. Passive design can still incorporate air conditioning systems for use during extreme weather but good design can minimise the frequency of air conditioning being required. Passive design is well suited to schools, homes, resorts, suburban offices and apartments.

Breezway Louvres

The openable windows required to maximise natural ventilation in passively designed buildings generally do not seal quite as tightly as the fixed windows generally used in ‘Esky’ style buildings. Therefore the air conditioning systems in passively designed buildings will generally run less efficiently than the air conditioning systems in ‘Esky’ style buildings. The big question then is whether a system that runs efficiently, but for many hours per day uses more or less total electricity than a system which runs less efficiently, but for few hours per day.

In an attempt to answer this question, Breezway commissioned a study to compare the annual electricity required for the cooling and heating of two identical buildings, one of which had fixed windows to maximise air conditioning efficiency, and the other had Altair Louvre Windows to allow some of the cooling requirements of the building to be met using natural ventilation at the expense of reduced efficiency when the air conditioning system was used.

The modelling showed that the benefits of the great ventilation through the open Altair Louvre Windows far outweighed the reductions in air conditioning efficiency and the building with Altair Louvre Windows used almost a quarter less electricity over the course of a year to cool and heat the building.

The Breezway Technical Bulletin “The Impact of Air Infiltration And Natural Ventilation On Annual Air Conditioning Load” contains more details on the modelling study.

References

All texts, pictures and tables by Breezway unless stated differently.

Clinton Dickens is a Product Manager for Breezway. This article was originally published at Breezway.

Did you like this post format? Leave feedback in the comments below!

Glazing 918 Darwin Apartments in a Single LEAP

G.James Glass and Aluminium - Transport DivisionStage 2 of the Australian Defence Force’s accommodation upgrade to their Single Living Environment and Accommodation Precinct (LEAP) in Darwin saw the construction of 918 new apartments. It was a highly organised development that had strict protocols and required innovative task management to accomplish the project.

This upgrade will improve and better integrate the living standards and communities where single defence personnel reside. The project is being managed by the Plenary Group, recognised as international specialists in providing whole community concepts, with Woods Bagot as the architect.

G.James Role

G.James Glass and Aluminium’s Darwin office successfully negotiated the contract to supply and fit glazed windows, door frames, security doors and louvres to the various planned concepts in two locations – Larrakeyah (in the city) and Robertson (rural). Each site had individual acoustic, thermal (energy efficiency), wind loading, water penetration and bushfire requirements which formed part of the specification. To ensure compliance, G.James undertook  product modifications, the development of new systems and conducted testing for the intended suites. The contract is to be achieved in two phases of supply and installation that span over 1 ½ years.

G.James is organised to take on projects of this scope. Divisions including business support services and transport are combined with a large workforce and the latest technology to fulfil the resource requirements of larger ventures. For the Darwin project, initial discussions internally located potential branches with facilities and personnel available. Once the project was awarded, managers designated the resources available to meet the commitments.

Design

Darwin comes with stringent water and wind pressure requirements.  Product testing was needed for the new 472 Series door framing system and the 246 Series sliding door for Darwin’s conditions.

Energy efficiency was addressed using IGU’s.  This also helped resolve the acoustics issue at the Robertson location, as there was a flight path located overhead.

BAL Rating

Bushfire ratings are addressed at the Robertson location due to the proximity to bushland in its rural setting.  A Bushfire Attack Level (BAL) rating is given to an area or facade to determine the requirements of the materials used.  Glass and gaskets are selected that comply with these conditions from the G.James BAL Manual.

The BAL ratings applied to G.James materials have been determined from AS3959 as “Deemed to satisfy” or the prescriptive method.  The prerequisite for the physical properties of glazing materials in bushfire prone areas is to resist ember attack and radiant heat transfer.  Your local branch or G.James representative can give you further information on BAL compliant products available.

Implementation

The work was divided up in accordance with the capabilities and current workloads of various branches. Some were accustomed to this volume of work, and others were introduced to it.  The branches involved are outlined as follows, with a brief summary of the who they are, and a quote about what this project entailed for them:

Head Office

Initially, the Business Support Service division at G.James’ Head Office assisted the Darwin branch with project specific engineering, product design, contract administration and material / production coordination.

“This included a review of the products to create efficiencies in product manufacture and installation. Because of the distance that products were to travel by road, we also orchestrated the design of several specific packing crates.” – John Staunton (Manager of Business Support Service).

G.James’ Head Office is charged with the role of being the central point of direction for the branches with regards to technical advice, administrative services and major project logistics & coordination. This responsibility is assisted in the fact that the Head Office is in close proximity to the Group’s major manufacturing facilities at Eagle Farm.

Maroochydore Branch

Maroochydore supplied the entry door frame, highlights and sidelights made with the new 472 Series, as well as Crimsafe screens.

“For 12 months, the Darwin Defence Accomodation has been keeping our commercial and Crimsafe departments with a constant flow of work. The Emmegi CNC machine has been vital part of the processing for the doors required on this project” – Darren Mahoney (Branch Manager)

Bundaberg Branch

Bundaberg worked on 475 Series fixed louvre grill and top hung sliders, Crimsafe screens for the 246 Series sliding doors, and 475 Series hinged Doors.

“It has been amazing to see the various number of branches working together to have all items made, packaged and then transported to Darwin (without damage) ready for installation all within the tight time frames. “ – Damian Perry (Estimator)

KDC

KDC (or the Knock Down Components factory in Brisbane) cut and processed assembly kits for the 246 Series sliding doors.

“We have only had to replace two door frames due to transit damage which demonstrates our attention to detail and ability to supply component parts to the correct specification on time to allow for efficient project management ongoing.” Jason Claridge (Branch Manager)

KDC typically make standard glazing packages for nationwide distribution.

Riverview

Riverview provided framing for the 472 Series fixed glazing and hinged doors.

“Riverview are accustomed to national distribution, being the only manufacturers of double hung windows, so coordinating this project was not out of character.  It did allow us to contribute our other skills and it was fantastic to be a part of such a combined effort.” – Ben Driessen (Branch Manager)

Along with Double Hung Windows, Riverview have a stock of unusual glass types and patterns that are invaluable to replacing period style glass.

Woodridge

Woodridge took care of the 048 Series fixed and awning windows.

“The scale of work for this job saw our manufacturing processes streamlined. It is good to know just how much work we are capable of doing.” – Garry Fulton (Branch Manager)

Woodridge produces almost all products made by G.James products (except double hung), and services the area from south of the Brisbane river to the top of the Gold Coast and out to Manly and Redland bay. They also make a lot of commercial products for Western Australia, and supply 048 series hopper windows to other branches and departments.

Glass Department

The Glass Department in Brisbane manufactured all the glass for the project.

“Our glass department is built to take mass orders of this size, so implementing it was not a problem.  It is good to work on this scale of project, knowing we are contributing to such a large G.James effort.  It is what makes G.James the company we are – we have the ability to take on this kind of work as we have the most sophisticated and modern technology available to us.” – Tony Evans (Operations Manager)

The sizeable glass operations produce many different types of glass – from sizing annealed, coated and tinted, to manufacture of laminated, toughened, printed, patterned as well as IGU’s.

Mechanical and Transport Division

Mechanical and transport departments provided transport for all the components to be brought to Brisbane for coordination and shipping to site.

“We coordinate this type of work all the time – the volume of this job was quite large, however, and meant strict management of delivery – the right products at the right time.” – John Erskine (Transport Manager)

Transport run a fleet of trucks up and down the East Coast of Australia (Sydney to Cairns) to service delivery of the full range of G.James products.

Darwin

Darwin – project coordination and implementation.

” We would never have been able to pull it off without the support of all the other branches that got involved and helped us make this job a reality. To everyone – thanks, it was greatly appreciated.” – Scott Harris (Branch Manager)

On Site

The products, when ready, were transported to Darwin, and fixers were sub contracted to carry out the vast workload at installation.   Attention to detail was essential as all the glass for this project was site fitted because of additional fixings in the glazing pocket required to meet the high local wind loads.

Project status

The project is in its final stages, and is projected to be complete by the end of this year (2013).  Coordinating our resources to achieve higher rates of product supply is not a new service performed by G.James.  We are capable of performing this kind of logisitical coordination to make this scale of projects feasible. G.James welcomes discussion to assess how we can provide solutions for any similar large projects.

New Glazing Product: Low E Coated Glass Launch

Solarplus TLE 62 new glass product

G.James Glass and Aluminium pride ourselves on being at the forefront of the latest product developments and are proud to offer a new range of high performance Low E coated glass products, Solarplus TLE62. This new range of coated glass will be incorporated into G.James TwinGlaze Insulated glass Units and will supersede the current range of Solarplus Low E products offered.

Benefits

Low E glass has a range of distinct benefits – the major function is to provides better thermal performance. The new Solarplus TLE 62 glass produces results in an efficient method, requires shorter lead times for production, and is ideal for jobs large or small.

Solarplus TLE 62 has high visible light transmittance and neutral appearance in both transmittance and reflectance which is low internally and externally.  Please refer to the performance table below for data, and please note, this is for glass only performance. Contact G.James for whole of window data.

Solarplus TLE 62 new glass product

The thermal performance is excellent with low U Values and Solar Heat Gain figures.

Colour Options

The Low E coating is on clear glass and can be combined with tinted glass to provide different aesthetic qualities. The range includes:

  • Grey
  • Green
  • Bronze
  • Blue
  • Super Green

The Solarplus TLE 62 is a durable coating that is able to be heat treated for toughening where it is required.

The G.James manufacturing facilities are currently being upgraded, and this product will be available in October, 2013. Please contact us with any further enquiries about this new product range.

Gasworks – A Modern Development with a Heritage Heart

Gasworks building developmentOngoing development of a historical site located at Newstead (Brisbane), sees it transforming in stages to a new mixed use precinct. The name derives from the sites original use – the gasworks, and part of the project is to protect the heritage listed gasometer located prominently amid the gasworks buildings.

Originally built in 1863, the gasometer once stored gas in a large bladder contained within its frame work.  The Gasometer has been fully restored ensuring the ornate pinnacles and lace work beams stand as equal alongside its newly constructed neighbours.  It creates a unique contrast set amidst the strong lines and bold shapes of the modern architectural features of the Gasworks building development.

Designed by the same team that worked on the adjacent Energex building – Architect Cox Rayner and builders FKP, the buildings in this phase of construction comprise of Building A on Skyring Terrace (five storeys) and Building E on Longland St (three storeys).

G.James Role

G.James Glass and Aluminium supplied and installed glazing facades, doors, windows and some extruded sun hoods. Building A has a proposed 5 star green star rating – so energy efficiency, acoustics and air infiltration were important design factors. As such, products with proven test results were selected for use.

Building A

Building A comprises ground floor shop front retail with four upper levels of offices. The offices utilise the flush glazed 651 series glazed with IGUs made up of green glass with a low E coating for energy efficiency, a 12mm air space, and 6mm clear glass internally. This also assisted in achieving a better acoustic rating.  Spandrel panels were made with a green ceramic painted surface – a premium spandrel glass option  that maintains the look set by the vision area.

Building E

Building E was a combination of two levels of residential apartments along Longland Street, two levels of office space along the breeze way between the buildings, and a retail shop front precinct on the ground level. The offices in building E utilize the 650 series, also flush glazed, but to accommodate 11.52mm laminated glass. The glass has a low E coating and the same colour, but didn’t require the same level of acoustic rating or energy efficiency. The office glazing also incorporated architectural features such as glass fins for extra strength and sun hoods for protection.

The residential apartments use a range of glazing styles. Fixed framing used the 650 series system with 265  series awning windows spaced across the facade. Balconies feature four side supported 550 series balustrades with access through 445 series sliding doors.

Shopfront Design Problem

The retail areas required a centrally glazed pocket, but the opening size and wind loads exceeded the constraints of the current system.  As many architects are looking for options to make windows larger, the decision was made to replace the current aluminium vertical members, the mullions, with a stiffer option. The new design also incorporated the ability to strengthen it further. This new addition to the G.James range is used extensively throughout the Gasworks project.

Practically Completed

Practical completion was achieved on the 3rd August, 2013, however there are still minor works, interior fit outs and landscape work under way.  Building E has been designed so a residential tower can be constructed above it in the future.

The Gasworks project is an aesthetic feast, and well worth a look if you are in the area. Please consult the interactive map project to get the location and a summary of the project information.

Interactive Map: Building Brisbane

Brisbane construction projects by G.James Glass & Aluminium

Brisbane, being the location of our Head Office, sees many fine examples of G.James workmanship.   Here, we outline some of the biggest and best projects undertaken to showcase our capabilities in recent times.

The interactive map is designed so you can take a tour of some of our most recent and notable works.  Either at your desk looking out a CBD window, taking a stroll around town, and driving past a building or through an area you have always wanted to know more about.

Brisbane

G.James has contributed widely to what Brisbane looks like today.   There are buildings that have added to Brisbane’s sky line and to the diversity of looks and uses that are designed for the various parts of this fair city.  On some buildings, there are unique features that make them distinctive.  For example –

  • the ribbons of M&A,
  • the splash of red across the Australian Federal Police building,
  • the glass wall of Sir Samuel Griffith Centre,
  • the towering Aurora and Riparian plaza.

There are many buildings that have achieved the coveted green star energy efficient design,  some interesting artwork on glass designed by local artists – its worth a visit to the Anthropology Museum at UQ to see the ceramic printed window alone. Some of the buildings have specialised glass systems to suit the works being done, like the Translational Research Institute and the ABC headquarters.

There are projects that have altered the face of a tired old façade, so if you look at an old image of QIMR, you won’t recognize it.  And then theres the Suncorp Stadium which gives you a glimpse inside a place where state pride and competition is on the line.

The Interactive Map

The map is aimed to give you a glimpse into the depth the G.James knowledge base and provide an overview of the types of works that G.James is capable of.  It highlights projects done by various departments in the company, including:

  • Commercial departments
  • Residential departments
  • Gossi park and street furniture
  • Glass department

You can have a look at the map and plan out a scenic drive, or target specific jobs, or just get an idea of what we have produced, in your area.  As you can imagine, there are too many jobs to make this an all-inclusive list, but we aimed to include a range of jobs reflecting different styles and features.

A brief dossier on the project is included – a photo of what to look for, basic job data and links to further information on the project.  G.James can help you with any further information required for the jobs represented.

Explore Here…

Enjoy the exploration, and keep an eye on this space. Other areas will be released as our database of projects rolls out – Sydney, Melbourne, the Gold Coast, as well as other areas to be where you can find G.James fingerprints…

Until then, enjoy this insight into the River City.

Key:

 G.James Projects

 Gossi Designs

51 Alfred St – Efficiency in commercial design

51 Alfred St A green star accredited office block constructed in one of Brisbane’s growing commercial areas, 51 Alfred St comprises of a ground floor retail space with 8 levels of office space above.

51 Alfred St, Fortitude valley was constructed by Blackwatch Projects, to the design of Willis Greenhalgh Architects. The sustainable design intended to minimise its carbon footprint was a urban friendly solution to council and the community. It includes a smart foyer, featuring floor to ceiling full height glazing on two street frontages, and superb views to the city above level 2.

G.James Role

Development of the project went from initial “design in principle” early drawings to installation of the finalised glazing products. The project had a short time frame, and lead times for manufacture and installation had to be carefully managed.

The building incorporates shopfront glazing from ground floor to level 1 that used the 850-500 and 650-500 series framing systems. Hinged doors are 475 or 476 series, with 445 series sliding doors (as on some upper levels, also). G.James picked up the cladding package for the ground floor columns, which was made and fitted by the G.James Joinery department. QuickAlly, G.James scaffolding division assisted with providing access to entry the shop front entry glazing.

Upper levels utilizes the 651-500 curtain wall suite. The design had to allow for the addition of randomly placed aluminium horizontal and vertical fins that use different shapes in keeping with the difference in direction. There are also composite cladding positioned irregularly across the southern face, and frames the edge of the eastern face.

All of the differences in cladding and sun shading incorporated into the curtain wall, made for a wide variety of specialist panels.  This required coordinating the transportation and installation of the panels to be highly organised. Careful design, preparation and on site works were given particular attention at the corner feature to achieve the seamless angled cladding and glazed finish that spans the full height of the buildings office area.

Glazing selection

IGU’s were used in the vision areas of the tower to combat city noise and provide sufficient thermal and solar efficiency to achieve the green star accreditation.

The spandrel area uses a colourlite backing on clear glass to achieve the opaque finish. Charcoal and White were used to keep in theme with the buildings monochromatic scheme that highlights the slash of copper that makes the corner feature stand out.

Installation

There was no tower crane available for this job, so all of the framing hoisted into the floors from a crane on the street below.  Including the “Spider Hulk”, the name of the lifting crane that positions the panels into place.

51 Alfred St

“Spider Hulk” is the name of the machine that lifts the panels into position on the building.

Early design intended the framing to be fixed into cast ins – a quick and minimal fixing method that utilizes the concrete structure to enclose and support the framing. Later changes, however, meant that the frame fixings were redesigned and engineered to be fitted with bolts into the concrete.

The ground floor was site glazed as the size of the glazing was so large. There was also a curtain wall panel that needed to be site glazed. This requires extra safety measures and some specialised techniques to carry out.

Blackwatch had a tight program which was run like clockwork. It enabled overall job satisfaction with the resulting installation of the work performed by G.James, and we look forward to working on further projects together.

Project Update: Queensland Institute of Medical Research

QIMR Herston Rd Entrance

Transforming an existing medical research facility in Herston, QLD to align with the surrounding complex.

Queensland Institute of Medical Research Phase 3, or QIMR ph. 3, is the refurbishment of the Bancroft Centre. It is located just outside Brisbane’s CBD next to the Royal Brisbane Women’s Hospital.

The Bancroft Centre, owned by QIMR  is contracted to be built by Watpac. The project is designed by a joint architectural venture between Wilson and Wardle architects.

G.James’ Role

This project initiated as a design and documentation contract, in which G.James were required to advise and recommend the design of glazing works, survey the existing building and detail the information via formal drawings. Due to the positive contributions and coordination of this aspect of the project, G.James were awarded stage 2 – the supply and install of the glazing works.

The Bancroft Centre

The Bancroft Centre is a 14 storey concrete building with feature beams and columns criss crossing the building dividing up the individual windows and balconies spread across the elevations. At ground level, a large lobby window and sub station louvre is also part of the upgrade.

The medical research undertaken at the centre is highly sensitive. In the pursuit of the solutions being investigated, the building will be partially occupied by the client throughout the construction process. This will affect parts or entire floors at different stages. Close coordination of on site works, monitoring clients requirements and ensuring safety for all, dictates progress.

External Refurbish

The basic concrete structure remains, with the southern concrete face being removed and extended out towards Herston Road. The extensions are supported by a grid work of steel with concrete platforms. The face lift is to extend down the western side to the existing balconies and on the eastern side to the recently erected QIMR central building.

The architectural intent is to create a look that reflects the existing Clive Berghofer Cancer Research Centre (CBCRC) located on the other side of the QIMR central building. To do this:

  • The main façade on the curtain wall is being replicated as much as possible.
  • The visible rendered sheer walls are being covered with Alpolic cladding to wrap around to the front of the balconies and underside of the soffits in a similar fashion to the CBCRC building.
  • Glazing in the balconies and lobby were replaced to reflect the more natural colour scheme and full height layout of the CBCRC.
  • Louvres are being modernised and/or introduced to cope with the needs of the buildings updated research capacity, the design of which is in keeping with the other QIMR buildings.

G.James has followed stringent processing and approval of the glazing samples and design to ensure these principles are followed adequately.

Design: Energy and Acoustic Efficiency

Renovations on old buildings require them to be upgraded to meet the latest energy efficient guidelines. To accomplish this, the Bancroft refurbishment required higher performing windows than the original.  Another important design element to consider was that the Bancroft Centre is situated at what is now one of Brisbane’s busiest intersections.

Fronting onto Herston Road, a stones throw from Bowen Bridge Road, bus ways and the Inner City Bypass, shows the heightened necessity for acoustic protection.

The main curtain wall façade utilises the 651 series with highly efficient IGU’s made from Solarplus engineered glass with an acoustic laminate internally to assist with noise deadening. The visible features of the curtain wall replicate that of its neighbour providing a plaid pattern of greens and silver that provide the desired sister building effect.

The balconies use 450 framing with 475 door systems for the balconies’ hinged and sliding doors. A custom solution was introduced with laminated glass incorporating a thick 1.14mm acoustic laminate and energy tech inner lite working together for maximum efficiency and sound protection.

An environmental advantage to being involved in the design of the cladding, minimised the wastage by designing the cladding widths to suit what was commercially available. Approximately 85% of the panels could be made to their natural width.

Unusual Design Elements

The lobby or main entry spans a height of two stories. It has concrete features penetrating through the facade. This required some innovative design to incorporate these obstacles while maintaining the ability to replace the existing framing in a short turn around of a week. 650 framing was used in the lobby to achieve this.

The curtain wall is usually lifted into place by a mini crane positioned on the building.  It is dedicated to the curtain wall install.  On QIMR however, a tower crane had been fitted on site to accommodate phase 2 construction, and is also being used for phase 3.  This meant that fixing the curtain wall had to be timed in between other site deliveries and other uses required of the crane.

This has been a unique project with G.James contributing very early in the design process to assist in setting our the buildings requirements for our own and adjacent works. The achievements so far have culminated with smooth progression though out the project with the mutual assistance and close coordination between Watpac and G.James.

Looking ahead

G.James role at the Bancroft Centre is to be finalised approximately mid 2013, and the entire project to be competed by mid 2014. Tours of the QIMR facilities are available to the public. You can book a tour on the QIMR website.

The Glass House – Barossa Valley

Glass House Barossa

Looking out over the hills of the Barossa Valley is this unique home affectionately labelled  ‘the Glass House’. Designed by leading Adelaide architect Max Pritchard the house is unusually linear in design – it is 60 metres in length but only a single room wide in the main living areas. To optimise space, a long hallway runs along one side connecting the bedrooms and the bathrooms.

Perched on the highest point of the block and with a lengthy northern elevation, this house naturally takes advantage of the warmth and light provided by the sun, particularly during the winter months, whilst allowing the owners to enjoy sweeping views of the valley below.

The skillion roof of the building makes a striking statement as it is a continuous plane along the length of the entire home. The house itself sits on a number of levels conforming to the slope of the land. These level changes are accommodated by a timber ramp in the connecting hall.

The home featured in the third season of the ‘Grand Designs Australia’ television show late last year.

Details

G.James Glass & Aluminium – Adelaide were contracted to supply and install the approximately 180m² of windows and doors.  All the aluminium joinery was finished in Clear Anodised and glazed with 24mm insulated glass units (IGU’s) with required compliance to a Bushfire Attack Level (BAL) of 12.5. Given the chilly winters in South Australia and the large area of windows and doors, double glazing was the ideal selection as it helps to minimise heat loss – maintaining a comfortable environment within the home. The clever design of the house allows the sun’s heat to penetrate deep into the home during winter – while large eaves shade the glazing during the hot summer months.

There are a number of large fixed windows in the home.  Due to their size, two of our commercial framing systems were used for these windows – front glazed 451 Series framing and 651 Series double framing.

The southern elevation contains ten windows designed as a trapezoidal shape to fit with the gentle taper of the building. These windows have a casement attached, which is also trapezoidal. It was a challenge to create these unusually shaped windows at exactly the right angle, but this was achieved at the first attempt.

All sliding doors in the home were G.James high performance 445-100 Series, fitted with Crimsafe security screens. There are also a number of louvre windows, using 102mm & 152mm louvre blades.

Find out more

G.James have the expertise to help turn your dream home into reality. Our vast experience enables us to take on unusual or complicated jobs and our Australian manufacturing ensures that all your new home is created with highest quality windows and doors. For more information about what we can do for you, have a chat with the friendly staff at to your local G.James branch.

Project Update: Sir Samuel Griffith Centre

Installing the glass screen

The Sir Samuel Griffith Centre (SSGC) is a $40 million world class building currently under construction at Griffith University’s Nathan campus. The building was designed by Cox Architecture and construction is being overseen by Watpac. The facility will have 4000m² of usable floor area across six levels, and will house approximately 60 academic/research staff and a number of support staff. It will also provide a number of lecture theatres, seminar rooms and collaborative areas. The SSGC has been awarded a coveted 6-star green rating by the Green Building Council of Australia (GBCA), and will be Australia’s first off-grid, self-powering teaching and research facility. The building will cement Griffith University’s reputation as a leader in Environmental Science.

Building FeaturesThe large glazed screen

To achieve its 6 star green rating, the SSGC has a number of energy efficient features. The need for artificial lighting has been reduced by large windows, few internal walls, and glass partitions. The dominant feature of the building is the large glazed screen that makes up one side of the façade. Combined with photovoltaic cells on the roof and a state of the art battery & hydrogen energy storage system the building will be self-powered.

Photovoltaic cells will convert sunlight into electricity for use during the day, as well as providing additional storage in batteries, and also through the electrolytic production of hydrogen. The hydrogen is then stored in a stable form as metal hydrides. Battery storage will be used primarily for overnight cooling of water to run the air conditioning systems and hydrogen to supply fuels cells for electricity production on cloudy days. A digital electronic energy management system will maximise the efficiency of energy usage.

G.James’ Role

G.James were engaged to supply, install and glaze six levels of aluminium windows, doors and louvres, as well as the special glass screen. The windows and doors feature energy-efficient low E coated insulated glass units. Frames on the window and door systems have been finished with commercial bronze and matte gold anodising. Matte gold powdercoat was also used to finish some items such as glass screen brackets.

Glazed Screen

The glazed screen features large panels of special clear heat-strengthened laminated glass. The glass panels are 2171×3280 mm or 2171×3540 mm in size and range in thickness from 17.5-21.5mm. In total the glass screen utilises 166 square metres of glass. The screen is supported by a fabricated “spider” steel frame. G.James designed brackets especially for this project to fix the glass to the steel supports.

ChallengesInstalling glass to the screen.

G.James commenced work on site in November 2012 and expects to be finished in May this year. The installation of the glazed screen has required significant manpower and expertise. The installation of the glass to the screen necessitated two cranes with drivers and dogmen, four booms, two special glass suckers, four abseils, eight glaziers, ropes, slings, glass bremners. The geometry of the screen also required glass panels to be installed at angles – no easy task with the glass panels weighing in at several hundred kilograms apiece. Additionally significant labour was required offsite preparing and organising the materials ready for install.

The wet and unpleasant weather Brisbane has experienced over the last few months has presented additional complications, with wind and rain causing work stoppages. Road closures and equipment failure were also challenges G.James had to overcome during the install. The fixers and crews who worked on this project deserve praise for their great work on a difficult assignment.

Looking Ahead

The building is expected to be completed in June this year, G.James is looking forward to see this exciting building open.

Project Update: Mackay Base Hospital

Mackay Base HospitalThe redevelopment of Mackay Base Hospital is a $405 million project designed to meet the needs of the growing Mackay area. The project was designed by Architects Woods Bagot, in association with Sanders Turner Ellick Architects of Mackay. Construction on the project has been overseen by Baulderstone. The redevelopment project is being undertaken for Queensland Health.

About the project and construction

The redevelopment has been divided into three stages of construction. The first stage commenced in 2009 and mostly consisted of early site works. The second stage was completed towards the end of last year and included works on buildings E,F,G,H,J and Q.Mackay Base Hospital Aerial Photo

G.James’ work on the project so far has encompassed the supply and install of a range of glazing and façade products. Our 651 series windows were used throughout the project – the majority of those used contained jockey sashes and Venetian blinds. We also supplied a large number of fixed louvre systems and acoustic louvres. Around a dozen automatic doors were also supplied and installed. There were a number of factors which affected the choice of products for this project, the most notable were section J energy efficiency requirements, acoustic requirements, and the ability to withstand cyclonic wind loads. In light of these requirements our 651 window system, 415 series fixed louvres, 775 series sunshades, and 150 strip window system were chosen for use.

G.James supplied various types of cladding for the project including Alucobond, Nailstrip and Mini Corry. G.James also supplied feature shrouds, sunshades, batten screens and perforated sunscreens in various colours and finishes – though colour matched powdercoat was used frequently.

Mackay Base HospitalThe Alucobond system was a complete design and install. Many aspects of the Alucobond system, shrouds and perforated screens were designed specifically for use in the hospital redevelopment. The solutions were obtained by co-ordination with other parties involved with the project, as well as using the extensive knowledge base and depth of experience within G.James.

Looking Ahead

The close working relationship between Baulderstone and G.James was critical in helping deliver the project. The final stage of construction is due to start July 2013 which will include the remainder of building Q and the whole of building A.