Newington College – Sesquicentenary Building Project

The new curtain wall at Newington College

G.James has recently finished work on the Sesquicentenary Building Project at Newington College in Bankstown, Sydney. The bulk of this project comprises two new combined buildings – The Lawrence Pyke Science Centre and The Tony Rae Resources Centre Library. The project was designed by Budden Nangle Michael & Hudson Architects, and builder A W Edwards was contracted to construct it.

Foyer to the building.G.James’ work on the project comprised the design, supply and installation of windows, doors, curtain walls, glass walls, glass canopies, a glass greenhouse, aluminium cappings and soffits– utilising our 850-500, 651, 451, 475 and 476 Series frames. Jockey sashes from our 150 Series were required for most windows, and some windows also featured curved heads. G.James’ Sydney Commercial Façades division carried out the work on this project.

Noise Reduction

Acoustic laminate was used extensively throughout the project to minimise disruption to classes from external noise. Typically 12.76mm acoustic laminated glass was used externally and 10.76mm clear Low E coated ccoustic laminated glass was used internally in jockey sashes and internal skins. This was an important consideration as Newington College sits directly below the approach flight path into Sydney Airport with approaching aircraft flying very low directly above the school.

Curtain Wall Glazing

Curtain wall glazing.Four “curtain wall” sections were defined by the Architect and included in G.James’ scope of work. Two of these were fabricated as 850-500 Series structural glazed curtain walls. The Stair glazing used the 850-500 Series structural glazed frame as a window wall fitted between steel horizontal supports. Coloured back glass was used to infill between the frames and hide the steel. Jockey sashes and secondary frames were used behind these frames to create large cavities for acoustics. On one curtain wall an additional 850 Series frame was used as an internal frame to provide the nominated 400mm airspace.

Dual skinned Curtain Wall

The most prominent feature of the building is the final curtain wall  – pictured at the top of this post. This is a dual skinned arrangement with the outer skin built out from the building by a metre with three horizontal steel trusses. The glazed height of this wall is approximately 9.4m and is glazed with pieces of glass each approximately 4.7 m high by 2m wide – weighing a hefty 300Kg. This glass is supported by glazing channels top and bottom, and also by 15mm annealed glass fins vertically. The internal glazing skin comprises G.James’ 450 Series frame fitted with the flush face to the inside and incorporating jockey sashes fitted in-line with the fixed glass for access and maintenance. The metre wide cavity between the glass is ventilated and includes 600 mm wide horizontal and vertical automated tracking sun shades installed into this space by another contractor.

G.James has also supplied and installed soffit linings below this glazing, metre wide cappings over the cavity, and also to the other curtain walls. Several glazed awnings and a glazed greenhouse were also completed.

Official Opening

The buildings will be officially opened in July as part of the 150th anniversary celebrations at Newington College.

Reducing Noise with the Right Windows

Acoustics should be an important consideration when building your home.Australia’s growing population has resulted in a shift towards higher density residential and commercial constructions. In order to satisfy the expectations of the occupants, the acoustic performance of the construction and its openings requires careful consideration. This post is aimed to provide a general understanding of what options are available to increase the acoustic resistance of glazing.

Understanding Acoustic Ratings

Weighted Sound Reduction Index (Rw)

Road traffic is one source of unwelcome noise.
image courtesy of ziptrivia

Rw is the current Australian and ISO Standard acoustic rating method – AS/NZS 1276.1 1999 & ISO 717 1996. Designed to estimate the acoustic performance of a material or construction for certain common sound insulation problems. It contains two sound adaption terms (Ct and Ctr) so that the Rw value can be modified to reflect the environmental conditions to which the element or construction will be subjected. The Ct or Ctr term is added to the calculated Rw value to provide an indication of the performance under the adjusted sound condition.

Ct “Pink Noise” Spectrum Adaption Term.

Ct is used to adjust Rw to compensate for noise sources such as: high-speed traffic, children playing, noise from radios TV’s, high speed railway traffic and from factories that emit medium and high frequency noise.

Ctr “Traffic Noise” Spectrum Adaption Term.

Ctr used to adjust Rw to compensate for noise sources such as: low speed urban road traffic, factories that emit low / medium frequency noise and aircraft at close range.

Methods to improve acoustic (Rw) ratings

1) Decreasing the amount and volume of direct transmission paths through the glazing.

There is little point spending lots of money on upgrading to a high performance glass product if the window frame and seals are not upgraded. Air tightness of the window construction in particular, has been experimentally proven to be the most cost effective method of improving the Rw value of a window. This because each opening in the window, frame and seals provides a direct transmission path for sound to pass through. By reducing the number and area of these paths more sound must pass through the ‘barrier’ ie. the glass improving the overall performance of the system.

It should be noted that in some products the introduction of tighter fitting seals will reduce the overall day to day servicabilty of the product. For example – a sliding window may become difficult to slide due to the requirement to increase the size of the seal. In these cases it may be better to look for an alternative solution.

Frequency spectra for 4mm, 6mm and 12mm Float
Glass showing how the coincidence dip occurs at
different frequencies for each glass thickness.

2) Increasing the thickness of the glass

Thicker glass vibrates less than thinner glass, consequently the amount of sound able to pass through the window is reduced. Unfortunately this increase in glass thickness is limited by a phenomenon known as the ‘coincidence dip’. The coincidence dip is a frequency range over which the transmission of the sound increases through a material. The location of the coincidence dip is dependent on the material’s weight and its inherent stiffness. If not for this phenomenon, thickening the width of the glass would be the solution to all window acoustic problems.

3) Moving from a monolithic to a laminated glass construction

The effect of lamination on the sound insulation of glass.
Note the coincidence dip for solid glass is virtually
non-existent for laminated glass.

Laminated glass consists of two (or sometimes more) sheets of glass bonded together with a plastic interlayer. This plastic interlayer provides a damping mechanism in the glazing (the interlayer actually absorbs vibrational energy). This damping mechanism is particularly effective over the coincidence dip in the transmission spectrum. The result is that the coincidence dip is minimized and the overall performance is increased. A somewhat recent advance in laminated glass has been the development of ‘acoustic’ interlayers. These have been specifically designed to further reduce the coincidence dip, which maximizes the performance possible at each construction thickness.

4) Changing to an Insulated Glass Unit (IGU) Construction

Insulated Glass Units (IGU) consists of two glass sheets separated by a spacer to form an air gap between the sheets. This allows each glass sheet in the unit to act as a separate barrier to the transmission of sound. Unfortunately the spacer separating the sheets effectively forms a small short-circuit in the system. The spacer itself provides a direct path for the sound vibrations to be transmitted from the external glass sheet to the internal sheet of the IGU. This short circuit could obviously be eliminated by removing the spacer. This is not however a viable option – it would directly result in condensation in the IGU as well as allowing dust and particulates to deposit onto the internal faces of the two glass sheets.

Very large air gaps are more effective at reducing sound transfer than smaller air gaps. In practice, increasing the air gap from 6mm to 12mm provides little benefit. Substantially increasing the air gap to over 90mm however provides a large increase sound reduction. This anomaly is due to air trapped inside the unit acting as sound transfer mechanism between the glass faces of the IGU. As the air gap approaches 90mm this effect decreases in its severity.

Conclusion

There are numerous approaches that can be used to improve the sound resistance of a glazing and more often than not the most appropriate solution is a combination of one or more of the methods listed above. G.James has conducted extensive acoustic testing on our windows and doors. For further information on the choosing the right product for your project, please contact us.

Project Update: KSD – Hamilton Harbour

Hamilton Harbour - KSD building

We first mentioned Hamilton Harbour – a joint venture between developers Devine Limited and Leighton Properties, designed by Cox Rayner Architects on our blog several months ago. Back then, we were putting finishing touches on the third residential building of the mixed use development. Now, a little bit further down the line, we have nearly completed the façade on KSD – a 5 floor commercial building on the site.

ConstructionPartially installed Façade

The KSD building makes use of a range of G.James façade products. Our 546 series curtain wall system with IG units was used to create the façade. LE40 coated ‘Evergreen’ glass was selected to meet required performance criteria. Our 775 series sunshades and sunblades have also been used to improve the performance of the façade, whilst enhancing the aesthetic value of the building.

From project acceptance to install was a very quick turn around, our nearby Fison Avenue factory was a integral part of achieving the programmed dates. Installation on site also happened over a short timeframe – commencing on the 10th of October, with the main curtain wall completed by 15th November.

Looking Forward

G.James have enjoyed a close working relationship with Devine Constructions, which has ensured tight project deadlines are met on-time. We hope to continue our collaberation in the future.